The Benefits of the Webbair IMC Height and Slew Limiting System: A Red Edge Resources Solution

/in /by

At Red Edge Resources, we are proud to offer the Webbair IMC (Intelligent Motion Control) Height and Slew Limiting System, designed to enhance both productivity and safety in machinery operations. This cutting-edge technology provides advanced height and motion control, reducing risks, improving efficiency, and ensuring full compliance with industry safety standards. Whether you’re managing civil construction, mining, or infrastructure projects, the IMC system is your ultimate tool for optimized equipment performance.

Here’s how the Webbair IMC Height and Slew Limiter can benefit your operations.

1. Enhanced Safety with Precise Height Limiting

  • Accidents involving overhead collisions can halt operations and cause costly damage. The IMC system uses gyro-assisted angle sensors to deliver precise height control. These sensors provide real-time monitoring, preventing overextension and ensuring that machinery operates within safe parameters. By reducing the risk of collisions with structures, operators can maintain safe and productive operations.

2. Comprehensive Monitoring for Total Control

  • Managing complex machinery requires full oversight of all moving components. The Webbair IMC enables comprehensive monitoring and control of both the boom and arm functions, ensuring that all parts of your equipment remain within safe working limits. This feature improves accuracy in operations and helps prevent equipment damage due to operator errors.

3. Improved Efficiency with Automated Motion Control

  • Manual safety measures can slow down operations and increase the likelihood of errors. The IMC system automates safety with proportional hydraulic motion cut valves, providing smooth and responsive motion control. This automation allows operators to work more efficiently while maintaining full compliance with safety protocols. An emergency override feature ensures control can always be maintained in critical situations.

4. Real-Time Data at Your Fingertips

  • Efficient operations depend on quick access to accurate data. The IMC Height Limiter features a 4.3” color touch screen, offering real-time information on height, system alerts, and performance metrics. The intuitive interface makes it easy for operators to monitor conditions and make adjustments on the go, improving decision-making and reducing downtime.

5. Increased Project Oversight with Event Logging

  • Keeping track of equipment performance and safety events is crucial for maintaining operational transparency. The Webbair IMC includes event logging capabilities that document height breaches, motion cut activations, and other critical events. This data supports maintenance planning, troubleshooting, and continuous improvement of safety protocols.

6. Reduced Equipment Downtime and Maintenance Costs

  • Frequent repairs and mechanical failures can disrupt project timelines and increase costs. By preventing overextension and other height-related risks, the IMC system helps protect machinery from damage. This results in lower maintenance costs, fewer equipment failures, and increased uptime, allowing your project to stay on schedule and budget.

7. Customizable Features for Enhanced Safety

  • Every project has unique requirements, and the Webbair IMC can be tailored to meet them. The system includes an optional blade control feature that activates when the height limit is reached, providing an extra layer of functionality. Additionally, a supervisor’s key switch allows authorized personnel to control system settings, ensuring secure and managed operations.

8. Versatile Fitment for Multiple Machinery Types

  • The Webbair IMC Height and Slew Limiter is designed for versatile fitment across a wide range of machinery, including excavators, cranes, and loaders. This flexibility makes the system ideal for projects in construction, mining, and civil infrastructure. By adapting to different machine types, the system provides consistent safety and efficiency across various applications.

9. Compliance with Industry Safety Standards

  • Maintaining compliance with safety standards, such as AS1418.8, is essential to avoid fines, shutdowns, and legal risks. The IMC system ensures that your operations meet regulatory requirements by automatically enforcing height and slew limits. This proactive approach reduces liability risks and improves safety audit performance, keeping your projects fully compliant and protected.

10. Improved Productivity and Resource Utilization

  • By reducing safety risks and improving machinery performance, the Webbair IMC helps optimize resource allocation and project scheduling. Operators can complete tasks faster and with greater accuracy, minimizing rework and material waste. This efficiency supports higher productivity and cost savings, ensuring projects are completed on time and within budget.

Key Benefits of the Webbair IMC Height Limiter:

  • Enhanced Safety: Precise height and slew control reduce the risk of accidents and equipment damage.
  • Comprehensive Oversight: Dual monitoring of boom and arm functions ensures full control over operations.
  • Automated Motion Control: Proportional hydraulic valves improve workflow continuity and minimize delays.
  • Real-Time Monitoring: The 4.3” color touch screen provides instant data access for better decision-making.
  • Event Logging: Documented safety events support maintenance planning and regulatory compliance.
  • Versatile Applications: Customizable settings and machine fitment provide flexibility across multiple projects.
  • Regulatory Compliance: The system helps maintain adherence to safety standards like AS1418.8.

Why Choose Red Edge Resources?
At Red Edge Resources, we are committed to delivering advanced safety and control solutions that optimize project performance. The Webbair IMC Height Limiter combines cutting-edge technology with automation to help businesses improve safety, reduce costs, and boost productivity. With over 25 years of expertise in machine control systems, we provide tailored solutions, expert installation, and continuous support to meet your project’s unique needs.

Contact Us Today
Ready to enhance safety and efficiency on your projects? Contact Red Edge Resources to learn more about how the Webbair IMC Height Limiter can improve productivity, protect your equipment, and optimize operations.

S

How to Use the OnePole Solution from RedEdge Solutions

/in /by

The OnePole Solution from RedEdge Solutions is an advanced hybrid surveying system that combines the high accuracy of Total Station (TS) prism measurements with the flexibility of GNSS technology. This seamless integration allows professionals to survey points that are not visible to the Total Station, improving efficiency, accuracy, and workflow automation.

This guide provides a step-by-step process on how to set up, operate, and maximize the OnePole Solution for surveying, construction, and geospatial applications.

Step 1: Setting Up the OnePole Solution

1. Mount the Total Station and GNSS Receiver

  • Secure the Total Station on a stable tripod at a reference point.
  • Attach the GNSS receiver to the survey pole for RTK positioning.

2. Power On and Initialization

  • Turn on the Total Station and GNSS receiver.
  • Allow both devices to initialize and establish connections with satellites for GNSS positioning.

3. Establish Bluetooth Connection Between Devices

  • Open Cube-a software on the controller.
  • Pair the Total Station and GNSS receiver via Bluetooth to enable real-time communication.

Step 2: Conducting a Hybrid Survey (Total Station + GNSS Mode)

1. Switching Between Total Station and GNSS Mode

  • Use the OnePole interface to switch between Total Station and GNSS mode with a single tap.
  • If line of sight is clear, the Total Station will be used for high-accuracy prism-based measurements.
  • If an obstacle blocks the Total Station’s view, the GNSS receiver will take over to provide RTK positioning.

2. Fast Target Lock with 360° FAST Prism Search

  • The OnePole Solution features 360° Prism Search (FAST360), which quickly locks onto the prism from any angle.
  • The Automatic Prism Centering (APC) ensures accurate alignment without manual adjustments.

3. Capturing Survey Points

  • Use Cube-a software to store TS and GNSS data in a single project file.
  • Conduct continuous data collection without stopping for instrument repositioning.

Step 3: Transferring and Managing Survey Data

1. Export Data in Real Time

  • Send collected survey data instantly to the cloud using Wi-Fi, Bluetooth, or LTE Modem.
  • Share files with project teams in GIS, CAD, or BIM software.

2. Review and Process Data in Cube-a Software

  • Open Cube-a to view and edit data.
  • Integrate GNSS and Total Station measurements into a single dataset for high-accuracy mapping.

3. Synchronize Data with Total Station for On-Site Verification

  • If additional points need verification, reposition the Total Station and adjust reference points.
  • Continue the survey without having to restart from scratch.

Step 4: Maintenance and Storage

1. Clean and Store the Equipment

  • Wipe down the Total Station lens and GNSS receiver after each use.
  • Store all components in a protective case to prevent damage.

2. Perform Regular Calibration

  • Check calibration settings periodically to maintain high-accuracy performance.
  • Update firmware on Cube-a software and the survey instruments.

3. Keep Batteries Fully Charged

  • Charge all devices before field use to prevent downtime.
  • Carry spare batteries for long surveying sessions.

Pro Tips for Maximizing Efficiency with the OnePole Solution

✔ Enable hybrid mode for uninterrupted data collection when obstructions block the Total Station’s view.
✔ Use Automatic Prism Centering (APC) to maintain lock-on accuracy in high-wind or uneven terrain.
✔ Leverage real-time data sharing to eliminate paperwork and reduce office processing time.
✔ Integrate Cube-a software with CAD/GIS tools for seamless mapping and project management.
✔ Ensure proper calibration of GNSS and Total Station before starting a survey.

Conclusion

The OnePole Solution from RedEdge Solutions is an easy-to-use, high-precision hybrid surveying system that simplifies data collection, enhances accuracy, and increases efficiency. With its seamless integration of GNSS and Total Station technology, automatic prism tracking, and real-time data sharing, the OnePole Solution allows professionals to complete projects faster and more accurately.

By following this guide, surveyors, civil engineers, and construction professionals can fully leverage the OnePole Solution to optimize their workflows and maximize productivity.

K

Optimizing Mining Operations with the R180 Robotic Total Station from RedEdge Solutions

/in /by

The R180 Robotic Total Station from RedEdge Solutions is revolutionizing mine surveying, excavation planning, and geospatial data collection in the mining industry. With its high-speed robotic automation, long-range measurement capabilities, and seamless GNSS integration, the R180 ensures greater efficiency, accuracy, and safety in both open-pit and underground mining operations.

Key Mining Applications of the R180 Robotic Total Station

1. High-Precision Mine Mapping and Exploration

Accurate topographic mapping is crucial in mining operations for planning excavation zones, haul roads, and infrastructure. With 1 mm + 1 ppm EDM accuracy and 1″ or 2″ angular precision, the R180 provides millimeter-level accuracy, reducing errors in mine development.

✔ Reflectorless measurements up to 1000m allow for fast and precise mapping of mining sites.
✔ Prism-based measurements up to 6000m enable long-range data collection for large-scale operations.

2. Volumetric Calculations for Resource Management

Mine operators need precise volumetric calculations for stockpile management, ore deposit tracking, and excavation monitoring. The R180’s high-precision measurement capabilities ensure accurate material volume estimates, reducing waste and improving extraction planning.

✔ Improves material yield predictions and inventory tracking.
✔ Helps optimize loading, transportation, and ore recovery processes.

3. Slope Stability Monitoring for Enhanced Safety

The R180’s Automatic Prism Centering (APC) and robotic tracking enable continuous monitoring of slope stability, crucial for preventing landslides and ground failures in open-pit mines.

✔ Detects movement in mine walls and tailings dams in real time.
✔ Enhances worker safety by identifying potential hazards early.

4. GNSS Integration for Hybrid Mine Surveys

By combining total station and GNSS data, the R180 allows for high-accuracy hybrid surveys. This integration is essential for large-scale mine exploration and excavation planning, enabling seamless coordination between surface and underground operations.

✔ Improves spatial accuracy in large-scale mining projects.
✔ Minimizes survey errors by leveraging GNSS corrections.

5. Real-Time Data Transfer for Efficient Decision-Making

The R180 is equipped with Wi-Fi, Bluetooth, and LTE Modem, allowing real-time data sharing between field surveyors and mine operators. This connectivity eliminates the need for manual data transfer, improving operational efficiency.

✔ Reduces downtime by enabling immediate data analysis.
✔ Speeds up decision-making for excavation adjustments.

6. Underground Mining Surveys with Visual Targeting

The high-resolution built-in camera allows for real-time visual verification of surveyed points, making the R180 ideal for underground mining applications where visibility is limited.

✔ Enhances precision in underground tunnel layouts and shaft alignments.
✔ Improves efficiency in restricted and difficult-to-access areas.

7. Rugged Design for Harsh Mining Environments

Mining operations involve dust, extreme temperatures, and rough terrain. The R180’s TDrive motor technology and weather-resistant construction ensure reliable performance in challenging conditions.

✔ Dustproof, waterproof, and impact-resistant for tough mining environments.
✔ Low-maintenance design reduces operational costs over time.

Benefits of Using the R180 Robotic Total Station in Mining

✔ Faster and more accurate mine mapping reduces project delays.
✔ Single-operator robotic functionality lowers labor costs.
✔ Long-range reflectorless measurements allow for surveying hard-to-reach areas.
✔ Real-time connectivity improves team collaboration and data accuracy.
✔ Automated slope monitoring enhances mine safety and risk management.
✔ Energy-efficient and durable design ensures continuous operation with minimal maintenance.

How the R180 Enhances Mining Efficiency

✔ Increases productivity by reducing time spent on manual measurements.
✔ Prevents costly rework with highly accurate mine layouts.
✔ Speeds up excavation planning with rapid volumetric calculations.
✔ Improves operational decision-making with real-time data sharing.
✔ Reduces risks in hazardous mining conditions through automated monitoring.

Why the R180 is the Best Total Station for Mining Operations

The R180 Robotic Total Station is an indispensable tool for modern mining operations, offering unmatched precision, automation, and real-time data integration. Whether used for mine exploration, excavation planning, or safety monitoring, the R180 ensures that mining companies can operate more efficiently while maintaining the highest safety standards.

Conclusion

The R180 Robotic Total Station from RedEdge Solutions is a game-changer for the mining industry, providing high-accuracy measurements, seamless automation, and real-time data transfer. By optimizing mine mapping, volumetric calculations, slope stability monitoring, and GNSS-integrated surveys, the R180 helps mining companies improve efficiency, reduce costs, and enhance worker safety.

K